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      Game use on factory-floor computers is no game.

      At a Daimler Chrysler plant in Fenton, Mo., the IT staff recently noticed an increase in support calls because the PCs that controlled factory production equipment were slowing down, often locking up completely. Senior management was likewise concerned that, in addition to the hassle of responding to support calls, problems with the mission-critical software could mean lost dollars, product quality issues, and possibly, compromised safety conditions.

      Upon further investigation, the IT staff discovered the source of the problem: Employees had been downloading games that ate up the computer memory required by the factory automation software. Daimler Chrysler needed to find a way to remove unauthorized downloaded games that were interfering with production from the system.

      In a similar situation, a manufacturing plant wanted to manage game use on computer networks. The IT director assigned an IT staff person to manually remove all the games she found, and check the registry to ensure they were gone.  He timed her activity.  He then took her pay rate, the average time it took her to scan one machine and multiplied it by the number of workstations in the company, and figured it would cost at least $700 each time they conducted a full search.  He also realized that they would have to do this on a frequent and regular basis to ensure games weren’t getting in.  He took the $700 cost of a manual search and the price of four licenses of file-filtering software from Apreo to the CFO and presented his case. File filtering detects and manages the use of files and applications.  Without further question, they chose to implement Apreo’s software.

      Meanwhile at the Daimler Chrysler plant, the IT staff had also learned of Apreo’s file-filtering software through a sister plant.  Mike Atty, technical support analyst for Daimler Chrysler, describes his experience with the software at the Fenton plant: “It was easy to customize and to install. We were able to configure it in order to monitor only critical machines. Games could still be downloaded to other computers in the facility, giving employees a chance to enjoy recreational activities without jeopardizing the system – during appropriate times, like breaks and after hours.”

            With the software in place, Daimler Chrysler was able to rid its equipment of unauthorized games and applications, which returned production to its normal speed and reduced support demands on its IT staff. Furthermore, the program proved even more useful when it detected files disguised by savvy users who attempted to re-introduce the programs under different names, extension types, or from offline media. Such cleverly concealed files would have been...

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