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When China was admitted to the World Trade Organization in 2001,
shock waves rippled across the Pacific to Mexico. The country’s
electronics manufacturing industry in particular faced a tough
new competitor. It had a choice to make: do battle on terms
dictated by China or work to become a viable alternative to
Asia. Industry leaders in Mexico chose the latter, more
aggressive course of action.
“The marketplace changed when China joined
the World Trade Organization,” says Pedro Avalos Esparza,
director of operations for Siemens Electronics in Guadalajara,
Jal. “We began to understand that electronics manufacturing in
Mexico might not survive unless we changed our business model.”
It would take more than simply dreaming up
a new industry slogan. Companies throughout Mexico embarked on a
campaign to retool factories and retrain workers to accommodate
production of more complex, higher value products. As a result,
Mexico’s electronics industry is now a thriving—and
respected—global competitor. Some $43 billion in sales in 2004
is proof of just that.
Mexitrónica
Avalos Esparza also is president of the
Guadalajara region of CANIETI, Mexico’s National Chamber for
Electronics, Telecommunications and Information Industries.
“CANIETI serves as the link among
electronics companies, the government, universities and other
economic entities. It promotes what we have in Mexico, making
sure the industry moves in the right direction,” says Avalos
Esparza, whose chamber represents more than 700 electronic
manufacturing companies. “The chamber networks with all these
groups.” It does so by sponsoring the industry’s largest
networking event, the annual tradeshow Mexitrónica.
In 1994 CANIETI joined forces with ROC
Exhibitions, then working to expand its portfolio of tradeshows
into the Mexican market. The fruit of this alliance is
Mexitrónica, the National Electronics Manufacturing Conference
and Expo in Guadalajara, Mexico’s densest concentration of major
electronics companies, including Siemens, Flextronics, Motorola,
Sanmina and Hewlett-Packard among others.
“Mexitrónica is vital to our industry
because it helps increase our base of suppliers and customers,”
Avalos Esparza says. “CANIETI and the electronics industry
couldn’t put on a show like this without ROC Exhibitions. It’s
not our skill area; it’s not on our resume. But ROC knows
exactly what has to be done. That makes it a perfect marriage
for us.”
The relationship between CANIETI and ROC is
now into its second decade.
“CANIETI is a well-organized,
forward-thinking chamber. Together we’re producing a major
business-to-business event that reflects the dynamic nature of
Mexico’s electronics industry,” says Jerry Carter, ROC’s
managing director of exhibitions. “ROC has the ability to
deliver an international cast of players — suppliers and
potential customers from the United States, Canada, the United
Kingdom, Europe, Hong Kong, China, Taiwan and Japan.”
Mexitrónica now anchors a larger,
multifaceted event, International Manufacturing Technology Week,
including three additional co-located tradeshows — EnsamblaMex,
TecnoCaliidad and ExpoMetalMecánica.
That Mexico is a major player in
electronics manufacturing would be difficult to dispute. With a
push from the North American Free Trade Agreement, signed by the
United States, Canada and Mexico in 1994, the electronics
industry has become a crucial component of the Mexican economy.
“NAFTA played a large part in energizing
the electronics manufacturing base in Mexico,” ROC’s Carter
says. The underpinnings of that base are 298,000 direct jobs,
“direct” meaning that every one of those 298,000 workers is
involved in manufacturing electronics — not performing some
other task, such as cleaning services. In 2004, direct jobs in
Mexico’s electronic manufacturing sector grew by 6.2 percent.
There’s yet another sign of the vigorous
health of manufacturing in general throughout Mexico. According
to the National Statistics Institute, investment in machinery,
equipment and construction for renovating or expanding
production capacity in Mexico increased by 8 percent the first
five months of 2005.
Mexico manufactures hundreds of different
electronic products: cable TV set-top boxes, automotive
electronics, PCs and laptops, computer servers, cell phones,
telecom infrastructure products, radar systems for fishing and
GPS devices, to name a few. Fifty percent of the DVD players
sold in the United States and Canada are manufactured in Mexico,
according to Avalos Esparza. Along with manufacturers, Jalisco
is host to semiconductor designers and centers for research in
micro-electronics, including one for Intel.
“Seventy percent of all exports from the
state of Jalisco come from electronics,” Avalos Esparza says.
If NAFTA was Mexico’s shot of adrenaline,
China’s signing on with the World Trade Organization was a kick
in the pants.
“Our business model used to be high-volume
production of low complexity products,” Avalos Esparza says. “We
had to find a different strategy if we were going to stop losing
huge chunks of the market to China. We could not compete that
way because China can produce the high volumes with much, much
lower labor costs.”
So Mexico looked to high-value
manufacturing, products combining technical skills of design,
software design, quality engineering and superior testing. “We
had to use world-class tools that would make us competitive,”
Avalos Esparza says. “As that changed, the products we lost to
Asia were in the low-complexity market.”
CANIETI and the companies it represents
also began thinking of the customer first, for example,
delivering a more robust product. Instead of personal computers
being sent to a distribution center, Mexican manufacturers are
sending them directly to U.S. stores like Best Buy and Wal-Mart
with software pre-installed.
The clear advantage of this was the
personalized services Mexican manufacturers could deliver. For
instance, they could ship an order of computer servers from the
factory to a customer in Chicago in only a few days. The same
order would take five or six weeks to arrive from China.
“But just being close to our market wasn’t
enough,” Avalos Esparza says. “We had to build up the skills of
our employees and establish teamwork with the government. Now
our government is aware of the importance of the electronics
industry to the country.”
The Mexican government, he says, offers
incentives for companies conducting innovative research and
development. A company can apply for a 30 percent tax break,
referred to as a “fiscal credit.” Small companies such as
software manufacturers also are eligible for incentives.
There also are government incentives for
training people in high-skilled labor such as semiconductor
designers and in quality control. Universities — eight in
Guadalajara alone — are doing their part by educating more
quality engineers than ever before.
And then there’s the work environment
itself. Avalos Esparza says electronics manufacturers apply the
standards of the U.S. regulatory agency OSHA (Occupational
Safety and Health Administration). The result, he says, is that
Mexico’s electronics facilities have become model factories.
“People visiting our country now walk
through our manufacturing facilities and say, ‘This is not
possible in Mexico!’ ” Avalos Esparza says. “It’s not only
possible, but it is the reality of the electronics industry
throughout our country.”
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