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As
economic realities force the metal forming industry to innovate,
economize and streamline stamping operations, the question of
which is the superior method of feeding material through the
stamping operation — coil versus sheet — takes on new urgency.
Coe Press Equipment, a leading manufacturer of coil-handling and
material feeding equipment, recently did a head-to-head
comparison of coil feeding and sheet feeding to see what
efficiencies could be brought to bear on the overall stamping
operation. What it found was that the choices made at the
material feed level impacted not only the press operations, but
the overall plant floor environment as well.
Coe used a transfer press operation as the
basis for the test. Technical and operational comparisons were
based on processing similar parts using both methods. The part
was a sheet metal stamping requiring flat stock material that is
36" wide x 24" long x .050" thick. The feeding operations
required a progression of material to be presented to the first
stamping operation on the coil feeding side, and a loose blank
to be presented to the first stamping operation on the sheet
feeding side. In this scenario, a 72" O.D. coil was used,
containing a specific lineal footage of material. Sheet feeding
was based on an optimum number of pallets of flat blanks that
would contain an equal number of pieces as the coil.
For the purposes of the comparison, an
annual volume of 300,000 pieces was used. Coil material would
require approximately 100 coils to be purchased from the
supplier. Blank material would require...
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