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          Production has begun in Toluca on the new Chrysler PT Cruiser Convertible. The PT Cruiser era began at Toluca Assembly in February 2000 with the introduction of the segment-busting vehicle.

          “We are pleased with the smooth production launch of the Chrysler PT Cruiser Convertible,” said Tom LaSorda, executive vice president-manufacturing, Chrysler Group. “The employees’ dedication to customer satisfaction and the application of proven manufacturing processes and technologies have created a vehicle with the highest levels of quality and head-turning style that is part of the PT Cruiser heritage.”

          A cross-functional launch team for the convertible was able to maintain production of the Chrysler PT Cruiser sedan while managing the plant changeover required for the launch. The rolling changeover, which generally involves the addition of new assembly equipment and tooling, quality verification of the equipment and training for new manufacturing processes, was implemented in between the first and second shifts, as well as on weekends. Both the customer and the company benefit from this approach because it enables a faster ramp-up of production and reduces program expenses usually caused by down time.

          “The entire team at the plant contributed to the successful operations we’ve seen at Toluca Assembly,” said Roberto Gutiérrez, vice president-Mexico Manufacturing Operations, Chrysler Group. “From the ongoing production of PT Cruiser to the rolling changeover, we achieved positive gains in productivity and quality, without missing a day of production.”

 

Quality systems

          Through the application of team-based operating principles and dedication to continuous improvement, the Toluca Assembly plant has earned a reputation for producing high-quality vehicles with world-class efficiency. Numerous in-plant quality systems, several of which are interconnected, support this effort.

     Every area of the plant’s operations uses a consistent, quality verification system. This system confirms that the highest level of quality is met at each work zone before a vehicle moves to the...

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