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      There’s a lot of information out there about molding plastic and how to get the best performance from the tools you build or run.  This article contains guidelines about mold coatings that should give readers a good idea of what coatings, from the traditional to the modern, will help to achieve optimum mold performance.  After all, these tools are an investment and they need to be protected for the life of the products they mold.

 

Coatings & preventive maintenance

      Before introducing the wide range of coatings on the market today, it’s important to note the role coatings can play in a preventive maintenance (PM) program.

      PM is really the key to protecting your tooling investment because it saves time and money. Once you invest in a mold coating to improve tool performance, a PM program should be implemented to ensure you get the maximum benefit.

      Keep in mind that no coating lasts forever, and producing substandard parts from a mold with a worn coating is no way to win customers and remain profitable.  The key is to educate your personnel on how mold coatings wear during production.  Every coating is different, so it’s of benefit to have employees learn how to tell when the coating is showing deterioration, especially in high-wear areas.

          For example, when molding abrasive material, wear in and around gate areas plated with hard chrome is the first sign that your mold needs servicing. How can you tell there is wear?  The chrome coating is approximately 20 RC points harder than...

 

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