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      DaimlerChrysler destacker is first to use EtherNet/IP with pneumatics in North America. Industrial Ethernet, after some slow starts, is finding traction in automation. Ethernet becomes more attractive as you push the technology further and further down to the factory floor. Ethernet interfaces don’t stop at the PLC, but are found today in local and remote I/O, pneumatic valves, actuators and sensors.

      Ethernet itself is the IEEE 802.3-defined lower-layer protocol for the physical and media-access layers of the protocol stack. But industrial flavors of Ethernet include the upper layers as well to achieve a complete communications and control solution. One popular and not the more common internet protocol version is EtherNet/IP, which uses the existing top-level control and information protocols of DeviceNet/ControlNet and TCP/IP for network and transport layers. EtherNet/IP offers the means to carry DeviceNet information over high-speed Ethernet. (The IP in EtherNet/IP stands for industrial protocol commonly supposed.)

      The allure of Ethernet stems from three factors: performance, compatibility, and costs.

      Performance: Ethernet offers higher speeds than traditional fieldbus interfaces: 10 or 100 Mb/s on the factory floor and up to 10 Gb/s in bandwidth-hungry enterprise applications. Thus, while fieldbuses have moved from kilobit speeds to megabit speeds, Ethernet offers speeds in order of a magnitude higher. Equally important, Ethernet has matured from its earlier incarnation to offer the deterministic operation required for many factory operations. Switched Ethernet does away with the collisions that made the technology nondeterministic.

      Compatibility: Using the same protocol throughout a corporation — from the sensor to the enterprise — offers great advantages in handling and processing real-time information to improve efficiency and productivity. Since Ethernet is the hands-down winner in networking, its migration to the factory floor means one network across the enterprise. And with the Internet, geographical boundaries to the factory for monitoring and control disappear.

      Costs: Thanks to high volumes, Ethernet silicon and Ethernet devices are economical—certainly significantly less than similar fieldbus parts. Add in the performance advantages, and Ethernet offers an extremely attractive price-to-performance ratio...

 

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